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Optimization and Control of a Primary SAG Mill Using Real ...

Optimization and Control of a Primary SAG Mill Using Real-time Grind Measurement C.W Steyn*, K Keet**, W Breytenbach*** ... the primary mill product in an attempt to control and possibly reduce flotation feed size variability. The objectives of this study were to: ... employs a φ7.3 m x 8.2 m EGL SAG mills with 2 x 5200 kW motors in primary ...

Difference Between Sag Mill vs Ball Mill - mech4study

Oct 12, 2017· SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

Autogenous mill and semi-autogenous mill - polysiususa.com

While AG mills operate without a ball charge, SAG mills use a grinding media charge of normally 3 % - 12 % for comminuting the feed material. The maximum feed size is between 200 mm and 500 mm. The AG/SAG mill is normally installed upstream of a tube mill operating in closed circuit with hydrocyclones.

Modelling SAG milling power and specific energy ...

Two new SAG milling models are developed in this work, able to predict power or specific energy consumption, including the usual design variables such as mill size; balls charge level, solids concentration in the SAG mill feed and % of critical speed, but adding a variable that represents the feed size …

SAG Mill Control at Northparkes Final

the size distribution of the SAG mill feed can be regulated (to some extent). The feedrate isusually automatically controlled by adjusting the speed of one or more of the feeders. It is quite common to have one feeder being adjusted automatically to control feedrate to the mill

Modelling SAG milling power and specific energy ...

Specific energy model on data of four SAG mills. ... consider explicitly the effect that the feed particle size has on the mill performance, particularly on the power and on the specific energy consumption of the mill. To address this fact new models are developed in this work able to predict power or specific energy consumption, including the ...

Gold Fields Granny Smith Grinding Circuit: A Metallurgist ...

After closed-circuit secondary crushing, the SAG mill feed 80% passing (F80) size was 25 mm to 30 mm. Installed grinding power is split equally between the two mills with the SAG mill fitted with a variable speed drive (VSD). SAG discharge screen oversize ('pebbles' or 'scats') was …

ACT Grinding Optimization System - Outotec

Outotec® ACT Grinding Optimization System. Increase efficiency and performance of your grinding circuit. Outotec's ACT grinding optimization system – with the RockSense on-belt rock size analyzer, MillSense charge analyzer, and PSI particle size analyzer – gives you a complete solution for optimizing your entire grinding circuit.

I-203 I-204 INTRODUCTION - ResearchGate

I-203 INFLUENCE OF FEED SIZE ON AG/SAG MILL PERFORMANCE S.Morrell1 & W.Valery 1 1.JKMRC, Isles Road, Indooroopilly, Qld 4068, Australia e-mail : [email protected]

AMIT 135: Lesson 6 Grinding Circuit – Mining Mill Operator ...

The mill product can either be finished size ready for processing, or an intermediate size ready for final grinding in a rod mill, ball mill or pebble mill. AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill.

Improvement in SAG Mill throughput from finer feed size at ...

The PTI study focussed on ball mill limited material from the Apensu open pit. Following a benchmarking study of all blasting, crushing and grinding practices in January 2009, PTI recommended changes in both blasting and crushing conditions in order to generate a finer feed size to the SAG mill.

SAG Mill - Feed The Beast Wiki

The SAG Mill is a block added by the EnderIO mod. A machine similar to a Pulverizer or a Macerator. It is used to process resources to produce dust. It accepts energy in the form of Redstone Flux or Minecraft Joule, with an internal buffer of 100,000 RF and consumption of 20 RF per tick.

Model Predictive Control for SAG Milling in Minerals ...

Model Predictive Control on a SAG Mill and Ball Mills The solution for the SAG Mill is an adaptive controller which controls mill load using direct mill weight measurement or indirectly from bearing oil pressure. The solution automatically controls ore master feed rate and water addition to increase

SINGLE STAGE SAG/AG MILLING DESIGN - orway.com.au

SINGLE STAGE SAG/AG MILLING DESIGN ABSTRACT Single stage semi-autogenous / autogenous (S/AG) milling has become a common design for a variety of ore ... The feed size must be realistic as an inappropriate particle size distribution (PSD) ... The SAG mill model in the JKSimMet software has not been shown to accurately reproduce the performance

Sentinel: Siemens Gearless Mill Drives - YouTube

Jan 19, 2016· The mills at Sentinel in Zambia are amongst the world's biggest, with 2 off 40 ft SAG mills complete with 28 MW drives, and 2 off 28 foot-ball mills with 22 MW drives. For mines of this size ...

Size Reduction - Visual Encyclopedia of Chemical Engineering

Pin mills are used to reduce the size of medium- to low-density materials such as talc and clay. Pin mills use centrifugal forces to smash large particles against pins. Equipment Design A colloid mill rotor is an intermeshing rotor used for the size reduction of materials by multiple impacts with the maze of pins.

AMIT 135: Lesson 5 Crushing – Mining Mill Operator Training

The purpose of the primary crusher is to reduce the ROM ore to a size amenable for feeding the secondary crusher or the SAG mill grinding circuit. The ratio of reduction through a primary crusher can be up to about 8:1. Feed: ROM up to 1.5 m; Product: -300mm (for transport) to -200mm (for SAG mill) Feed Rate: 160 to 13,000 tph

Feed Size For Sag Mill – Grinding Mill China

sag mill feed size – Grinding Mill China. Modifying the sag mill feed size … Modifying the mill feed size distribution. The SAG milling of ores with high levels of competency leads to high SAG mill …

Design SAG mill production when you need it most: In day 1 ...

Feed Size, F80: Primary crushed ore is mandatory to feed any SAG mill. Typical feed size range is 80% passing 130 to 160 mm. Softer ores will be a little finer but the finer size is not sustainable when the ore becomes hard. Pre-crushing to finer sizes enhances throughput as does crushing of pebbles from the SAG mill (usually minus 60 mm).

SAG Mill Grinding Circuit Design

The feed size for these mills is limited to the maximum size that can be practically conveyed and introduced into the large mill feed chutes. And the product of the large AG/SAG grinding is either a finished size ready of processing, or an immediate size for further grinding in a ball mill, pebble mill, or a VERTIMILL® or a stirred media detritor (SMD).

Understanding Size Effects of Semi-autogenous Grinding ...

Oct 10, 2016· "Although it is well known and easily experienced that the feed size distribution influences the throughput and stability of operation of a semi-autogenous grinding (SAG) mill, the details are poorly understood since it is often only the input and output measurements that are used to identify unfavourable in-mill conditions.

maximum feed size for ball mill - YouTube

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A = 69.3, b = 0.54 and Axb = 37.4 (Wtd Fit)

match the specific energy required for an existing or a planned AG/SAG mill due to differences in the many operating and design variables such as feed size distribution, mill dimensions, ball load and size and grate, trommel and pebble crusher configuration. However, the "Standard" circuit specific energy

Outotec Grinding technologies

Outotec® Grinding technologies ... (SAG) mills, autogenous (AG) mills, ball ... together with feed and product size distribution is necessary to optimize mill sizing and design for specific applications. Using Outotec's combined expertise in grinding, in-house sizing programs and grinding

Comminution - Wikipedia

For comminution of finer particle size ranges (20mm > P 80 > 30 μm) machines like the ball mill, vertical roller mill, hammer mill, roller press or high compression roller mill, vibration mill, jet mill and others are used. For yet finer grind sizes (sometimes referred to as "ultrafine grinding"), specialist mills such as the IsaMill are used.

SAG Mill - Official Feed The Beast Wiki

The SAG Mill is a machine added by Ender IO. It uses Redstone Flux (RF) to grind (or mill) items into their crushed variants, like Ores into Dusts. The SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs.

Autogenous and Semi-Autogenous Mills

The feed size for these mills is limited to the maximum size that can be practically conveyed and introduced into the large mill feed chutes. And the product of the large AG/SAG grinding is either a finished size ready of processing, or an immediate size for further grinding in a ball mill, pebble mill, VERTIMILL® or a stirred media detritor ...

or 'Mine-to-Mill 2.0' - srk.com

Feed size effects what size is important? historically, Mine-to-Mill has – focussed on blasting alone – generation of more fines • pass through SAG mill onto ball mill circuits • higher throughput (e.g. 10% to 30%) • coarser grind size (possibly) fine <25mm medium 25 - 75mm coarse >75mm